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944 Turbo S - Project Time


eldavo69
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Car is wearing the freshly refurbed 16" forged CS wheels with Pilot Sport Cup tyres. They're £1000 a set, hopeless in the cold/wet and they don't make them in 16s anymore.

Started looking around at some tyres to replace them and keep the Cups for trackdays, warm runs out. My friend Greg has a tyre place not far from Milo so swapping them over isn't a problem.

Rears are 245/45/16 and choice is somewhat limited. An N-spec tyre is £130 from Camskill so it would be about £500 for a full set of new boots.

The Turbo S runs 8" fronts and 9" rears (although turbos came with 8" & 8.5" rears too). I looked on eBay and the like for Boxster/Cayman 17" wheel + tyre sets as it really opens up the tyre choice and price.

Unfortunately lots of these sets have 7" fronts and 8" rears,some are even smaller with 6/6.5 fronts - frustrating.

My luck was in though as I found a set of 17" 996 Carrera 2 wheels and matching Bridgestone tyres on Gumtree locally. 8j fronts and 8.5j rears - in black gloss too. Tyres are all 6-7mm and he wanted £350 bargain!!!

Popped up this morning to take a look, all in good condition with no kerbing but the black paint job wasn't powdercoated but a (very good admittedly) DIY job. After a bit of sucking air through teeth we settled on £290 and a cup of tea whilst he showed me the 25k mile 930 turbo that lived inside the garage with his Ducati. The Boxster lived outside in the snow.

Given that the 944 is such a practical hatch I can fit the other wheels in the back for track use when necessary too.

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17" 996 Carrera

Superb price at 350 - you meanie for beating him down to 290! Normally I hate big wheels on cars, but 17s look pathetic on the 996, its GOT to be on those lovely smooth 18" Turbos! Quite possibly several 996 owners have upgraded which leaves bargain priced 17" sets around

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Firstly, a non-update in that the car isn't back with me yet. I was told Monday/Tuesday then Thursday and now definitely Friday . . . or Saturday.

The guy towing it back has a garage too and now the snow has cleared he's been swamped with work, grrr.

At least my car is tucked up at the bodyshop still nice and safe.

I finally managed to get the bridge spoiler pieces off after drilling out 3 of the screws and hacksawing/dremelling another 3/4. Less than a dozen bolts and screws took about 3 hours and a lot of patience. Pieces are now being prepped and painted gloss black ready for reassembly with new stainless bolts and then a hatch transplant.

Collected my carbon fibre door cards from the Citylink depot though:

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But as seems to be the case at the moment, they're not right! I'm either missing something in that I need to remove an outer protective layer or else the lacquering and vac forming really has been done by a myopic child and is as bad as it looks!

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A phone call is going in to the supplier in the morning for more info and I hope I'm missing something but I fear not.

Bloody cars! :(

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Been to see the people who're doing the carbon bits for George this morning as they're a work of art.

They could make the door cards for a comparable cost but they'd be perfect. Only problem is it'd be another £100 per side for the moulds to be made.

In order to be cost effective I'd really need a few other people to come in with me on a group buy otherwise nice to have becomes too expensive to have.

In the meantime I may get the GRP cards instead - these would also be easier to take a mould from and also half the cost!

It was also pointed out that the carbon cards I had weren't lacquered just resin so they'd go yellow when exposed to UV.

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Hello darkness my old friend:

yquhy3e8.jpg

Battery completely flat, I couldn't even open the rear hatch. Clambered over to put the Ctek on and within 2 seconds the hatch opened. Re-routed the Ctek wiring through the hatch and popped the bonnet. Alarm went off :)

Found the switch and remembered the code to turn it off and now left it sat charging up.

It's very very dusty inside and every nook and cranny will need hoovering before I start putting the dash back. Also the captive bolts for the lights haven't been put back in the bumper after spraying it so ill have to remove it again unless I can get up behind it somehow.

Project is back on, enthusiasm levels topped up!

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That 1wd purple jeep gets driven hard too!

Milo, see earlier; screen is in place until the new new one is ready to fit :)

A complete sense of déjà vu as the dyed carpets come out now that I have a full set of proper black ones.

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While the car was away I had refurbed the light prisms on the gauge cluster and fitted some dodgy Chinese LED bulbs. The clusters are notoriously dim due to the light prisms degrading, but I'm very happy with how it's turned out:

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Thanks Chris.

There are 3 (knackered old yellow) bulbs that illuminate the clusters. They go in the back and each bulb has a clear plastic prism underneath the cluster that directs the light out through a plastic bar at the bottom of the gauges. The prism has a silver coating on it to reflect the light but it breaks down as looks scuffed and scratched. It doesn't look too bad in the picture but when illuminated it was translucent:

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I cleaned the silvering off each prism with acetone free nail varnish remover until i was left with this:

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I then carefully folded tin foil around each prism and held it down with plenty of masking tape. Changed the crappy bulbs for some big long SMD LED ones and job done.

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