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1.8T tuning


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Ko3s is a myth... they were all ko3 but with various different specs. Someone on the net in the tuning industry decided to call it that one day but if you ask Borg Warner for a ko3s they wont know what your talking about. But yes your 163 engine has the lower powered turbo i.e. not the ko3"s"

That engine will map to 190ish hp maybe a bit more if your lucky. 169144-ok.gif

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Ko3s is a myth... they were all ko3 but with various different specs. Someone on the net in the tuning industry decided to call it that one day but if you ask Borg Warner for a ko3s they wont know what your talking about. But yes your 163 engine has the lower powered turbo i.e. not the ko3"s"

That engine will map to 190ish hp maybe a bit more if your lucky. 169144-ok.gif

[/ QUOTE ]

Just to back Cupramax up here's a reply from Borg Warner on the very subject 169144-ok.gif

[ QUOTE ]

Dear Sir,

thank you for your interest in our products.

First of all, we don't produce any turbo that we call K03S. But I hope I can

answer your questions with the following explanations.

All the following turbos have the same installation dimensions and

thermodynamical performance. The differences are only in the actuator that

opens the turbine bypass valve:

K03-011 (5303 988 0011) 150 hp, 65 N actuator

K03-026 180 hp, 85 N actuator

K03-035 180 hp, 85 N actuator

K03-044 150 hp, 65 N actuator

K03-045 156 hp (Ibiza Cupra), 85 N actuator with 2 ports

K03-049 150 hp (Sharan/Alhambra), 65 N actuator

The 180 hp versions have an actuator with a higher opening force due to the

higher exhaust gas pressure (which is a consequence of the higher boost

pressure). Otherwise the valve would be pushed open by the exhaust gas

pressure.

The following turbos are a further development (since 2000) and have an

improved and slightly larger compressor while using the same turbine (still

with the same installation dimensions):

K03-052 180 hp, 85 N actuator

K03-053 150 hp, 85 N actuator

K03-058 150 hp/180 hp, 85 N actuator

Consequentially, putting a 180 hp turbo on a 150 hp engine will not bring

about any change in performance, but putting on a K03-052/053/058 instead of

the older versions will bring a slight improvement in engine efficiency.

Additionally, with re-mapping the ECU you can achieve about 215 hp without

danger of overspeeding the turbo. With the older turbos, 195 hp is the

limit.

With the K04 that's also commonly used (5304 950 0001) the power output

should not be more than 220 hp. That means, changing a K03-052/053/058

against a K04 does not make a lot of sense.

I hope that these details answer your questions. If you need more info, one

of our service distributors will be glad to help you. Their addresses are on

our website www.turbodriven.com.

Mit freundlichen Grüßen/Best regards,

BorgWarner Turbo Systems GmbH

Sales IDS - Technical Support

Christian Seibert

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I guess this is a good time to post up a graph of a power run I had done on Tuesday evening at Surrey Rolling Road Ltd.

A top service by Charlie - Very highly recommended 169144-ok.gif

I was very happy with the numbers the torque has been better since the Milltek and it's nice to see it on the graph. The only problem with RR's is heat soak and I'd just driven for 45mins to get there, the ECU started to pull timing and dump fuel at the top end. I might've seen 240+ bhp otherwise. BUT it's the torque that matters and I was very pleased with that. grin.gif

1106670-233-271RUN2.JPG

A Special mention to a TSN member who turned up with vag-com to log the runs and check for fault codes (Thank you T) 169144-ok.gif

We did find an old lambda sensor code after the 2nd run but by that time the engine was getting a bit heat soaked so it didn't improve the numbers. Oh and this was done on 2 week old Tesco 99!!! blush.gif

I must say that I brimmed the tank on the way home with V-Power and the car was pulling like a train this evening so I'm not sure if I did have some dodgy fuel or not...... confused.gif

BUB beerchug.gif

post-5262-137914393604_thumb.jpg

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[ QUOTE ]

The early B6 A4's 1.8T had 163bhp. What turbo did this have? Was it a ko3 or ko3s?

If i want to increase power, what options have i got and how much will it cost? How much BHP can i get on the standard internals?

[/ QUOTE ]

The standard bottom end will take about 320 odd lbft before you start to find con' rods hanging out of the side of the block in the morning wink.gif

The world is your oyster with a 1.8t it's all been done before, so no suprises really.

My re-map details are HERE

BUB beerchug.gif

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Later 1.8T's had a second intercooler also and a 'variable vane' turbo i think.

I got 231BHP out of my 190 ps late b6.

[/ QUOTE ]

Hi The911sc. Only diesel turbos have variable vane compressors.

That is until now, the 911 (997) turbo is the first petrol turbo in the world to use variable vane turbos.

Only the A4 190ps 1.8t has twin intercoolers. The 150 & 163 engines have only one on the left.

BUB 169144-ok.gif

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